Broad process know-how and a high degree of vertical integration
Our core competencies are turning from bar on long, short and multi-spindle automatic lathes, further processing on feed lathes, as well as superfinishing in soft and hard condition. CWG serves its customers from a single source – and that includes consulting, quality assurance, heat treatment, logistics and module assembly.
Thanks to our machine park, we are able to competitively offer almost any part in premium precision. We can realise short throughput times and small batch sizes, and we prefer to avoid errors rather than remedy them expensively. For this purpose, in some cases, measuring devices are used that were developed especially for us.
Our specialists develop a customized process for each new part.
Long lathes, short lathes, multi-spindle lathes and rotary indexing machines with diameters up to 42 mm.
Milling & drilling
Machining centres with up to 5 axes and high-frequency spindles up to 50,000 rpm. Deep hole drilling up to 180 bar.
Continuous grinding, plunge grinding, grinding between tips, honing, vibratory grinding.
Hard turning, deburring (brushing, sand blasting), laser marking, pressing & embossing up to 80t, smoothing, straightening, thread rolling, surface and heat treatment.
We also realise the most complex modules in small or medium quantities.
Premium quality & logistics
In general, we follow the approach of producing quality, without letting defects even arise. Here, our quality management relies on the latest tools and procedures. We are certified according to IATF 16949 in Gosheim and IATF 16949 in Aldingen, and use QM methods like 5W, Ishikawa, FMEA, 8D, PQP, LPA & QAM. Sampling according to VDA & PPAP, and the use of a modern CAQ system or Kaizen in the individual organizations round off our quality management.
STATE-OF-THE-ART MEASURING EQUIPMENT
At CWG, we do not compromise on measurement and documentation as a matter of principle. This not only requires top-qualified specialists but also the most modern equipment available. At CWG we use the most advanced shape and position measuring instruments, contour and roughness measuring instruments, 3D measuring machines, optical shaft measuring instruments, testing machines, measuring microscopes, multi-sensor measuring instruments, and many more.
MAKING A CLEAN JOB OF IT
CWG has very high standards where purity and cleanliness in production halls and production processes are concerned. Assembly and sorting processes at CWG are carried out in specially designed cleanrooms. We realise residual contamination analyses to VDA-19 & ISO-16232, and utilise modern cleaning systems with multi-chamber system and ultrasonic.
AVAILABILITY AND TRANSPARENCY
With regard to logistics, CWG also relies on state-of-the-art concepts and state-of-the-art equipment that brings real added value to our customers. This includes EDI data transmission, customised packaging, Kanban, consignment stock, regional surface and heat treatment service providers, just-in-time delivery, or batch retraceability.
Automation & digitization
Added value through know-how
Automation and digitization of production is becoming more and more important for CWG, which is why the following components and concepts are applied and used:
- Flexible automation in small series, partly by means of collaborative robots
- part-specific automation in mass production
- individual workpiece carrier concept
- Process-specific drawings via 3D CAD program
- Additive Manufacturing for fixtures and spare parts
- Computer-aided manufacturing (CAM) for the simulation and optimization of CNC programming
- Production-oriented and intelligent ERP system
- Intelligent MES system for monitoring and analysing the production machines